Ukwabelana ngeCase – iProjekthi ye-Automobile Frame Welding

Ukwabelana ngeCase – iProjekthi ye-Automobile Frame Welding

Ityala endiza kubelana ngalo nawe namhlanje yiprojekthi yokuwelda isakhelo semoto. Kule projekthi, i-robot ye-welding ye-6-axis enzima kunye nenkqubo yayo yokuncedisa isetyenziswa ngokubanzi. Umsebenzi we-welding welding ugqitywe ngokusebenzisa i-laser seam tracking, ulawulo oluhambelanayo lwe-positioner, inkqubo yokucoca umsi kunye nothuli, kunye nesofthiwe yeprogram engaxhunyiwe kwi-intanethi, njl.

Imingeni yeProjekthi

1. UCwangciso lweNdlela eNgxaki

Umba: Iigophe zesithuba ze-3D kwii-welds zesakhelo zifuna ukuma kwetotshi okungangqubaniyo.

Isisombululo: Ukulinganisa okubonakalayo usebenzisa isoftware yeprogram engaxhunyiwe kwi-intanethi (umzekelo, i-RobotStudio) i-engile yetotshi ephuculweyo, ukufikelela kwi-98% yokuchaneka kwendlela ngaphandle kokufundisa uhlengahlengiso lwe-pendant.

2. ULungelelaniso lweeSensor ezininzi

Umba: I-Thin-plate welding ibangele i-deformation, ifuna ukulungiswa kwepharamitha yexesha langempela.

Ukuphumelela: Ukulandela iLaser + itekhnoloji yokubona i-arc iphunyeziwe±0.2mm ukuchaneka kokulungiswa komthungo.

3. Uyilo lweNkqubo yoKhuseleko

Umngeni: Ingqiqo entsonkothileyo yokudibanisa iingcingo zokhuseleko kunye neekhethini ezikhanyayo ngongenelelo olwenziwa ngesandla (umz., ukusebenza kwakhona).

I-Innovation: Iiprothokholi zokhuseleko ze-Dual-mode (auto/manual) zinciphisa ixesha lokutshintsha imo ukuya kwi-<3 imizuzwana.

Amagqabantshintshi eProjekthi

1. I-Adaptive Welding Algorithm

Uhlengahlengiso lwefidi yocingo oluguquguqukayo kusetyenziswa ingxelo yevoltage yangoku yehlise ukwahluka kokungena kwe-weld ukusuka ku-±0.5mm ukuya ku-±0.15mm.

2. Uyilo lweModyuli yokuLungisa

Utshintsho olukhawulezayo luvumela ukutshintsha phakathi kweemodeli zesakhelo ezili-12, ukusika ixesha lokucwangcisa ukusuka kwi-45 ukuya kwimizuzu eyi-8.

3. Digital Twin Integration

Ukujongwa okukude ngeqonga lamawele edijithali kuqikelelwe ukusilela (umzekelo, ukuvala umlomo wombhobho), ukonyusa ukusebenza kakuhle kwezixhobo (OEE) ukuya kuma-89%.